Hydrocarbon Synthesis: Bringing Zero-carbon Hydrogen and Atmospheric CO2 together

  • Helio Bustamante Afiuni, Heriot-Watt University, United Kingdom
  • Mitigation of carbon dioxide (CO2) concentration in the atmosphere can be accomplished by either removal of CO2 from the atmosphere or avoiding emissions of CO2 into it. Water electrolysis is a potential method for coping with the characteristic intermittency of renewable energy but it faces the fundamental problems of hydrogen storage and distribution. The use of zero-carbon electrolytic hydrogen may be facilitated by synthesising a hydrocarbon compound of higher energy density. A number of prospective processes were conceived and analysed in this study; at the heart of each was either a chemical or an electro-chemical reactor, in which zero-carbon Hydrogen could undergo a catalytic reaction with atmospheric CO2 to form a desired hydrocarbon product.

    After an initial screening of the prospective processes, a small-scale system was selected for detailed evaluation as a case study. The process was conceived for the production of methanol for use as a liquid fuel for one average vehicle (25MWh/year). It consisted of hydrogen production by PEM electrolyser using renewable electricity, atmospheric CO2 capture by liquid solvent and the catalytic chemical synthesis of methanol.

    It was estimated that the required production of 4,000kg/year of methanol would need a 6kW water electrolyser and a total energy input of 77.5MWh/year, which implies an overall energy efficiency of around 32% for the process. The operating costs analysis of the process showed a very strong dependence on the cost of electricity; an operating cost of 1.04US$/kg of methanol was found based on an electricity price of 0.07US$/kWh and 1.6US$/tonneH2O.